Manage Your Risk: Monitoring the Environment of Aseptic Processes

Manage Your Risk: Monitoring the Environment of Aseptic Processes

Risk Matrix PMS Advisory Services for Contamination Control Risk assessment consists of the identification of hazards and the analysis and evaluation of risks associated with exposure to those hazards. The risk assessment of particle and microbiological contamination of the product and its components should take into account the following aspects:

  • Highest risk of contamination of the product and its components
    (study of the airflows and exhaust grid)
  • Personnel operations
  • Material and personnel flows
  • Cleaning and sanitizing of environments and equipment

Two clean areas are of particular importance to sterile drug product quality: the critical area and the supporting clean areas associated with it. A critical area is one in which the sterilized drug product, containers, and closures are exposed to environmental conditions that must be designed to maintain product sterility. Activities conducted in such areas include manipulations (e.g., aseptic connections, sterile ingredient additions) of sterile materials prior to and
during filling and closing operations.

Areas become critical when an exposed product is vulnerable to contamination and will not be subsequently sterilized in its immediate container. To maintain product sterility, it is essential that the environment in which aseptic operations (e.g., equipment setup, filling) are conducted be controlled and maintained at an appropriate quality. One aspect of environmental quality is the particle content of the air. Particles are significant because they can enter a
product as an extraneous contaminant, and can also contaminate it biologically by acting as a vehicle for microorganisms. Appropriately designed air handling systems minimize particle content of a critical area.


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