advanced battery manufacturing
Powering the Future of Advanced Battery Manufacturing with Precision Contamination Control

Protect Your Process. Improve Your Yield. Ensure Safety.

In advanced battery manufacturing, even microscopic contaminants can compromise safety, performance, and production yield. As demand for high‑quality lithium‑ion and next‑generation batteries accelerates, precise contamination control is no longer optional — it’s essential.

Particle Measuring Systems provides the trusted instrumentation, data intelligence, and application expertise needed to control particulate and molecular contamination at every critical step of battery production.

Why Contamination Control Matters

Battery production processes — from slurry mixing and coating to cell assembly and electrolyte filling — are extremely sensitive to particulate and molecular contaminants. Even trace contaminants at 0.1 µm and above can lead to:

  1. Short circuits caused by conductive particles such as metal shavings.
  2. Thermal runaway, increasing the risk of fire or explosion.
  3. Reduced electrochemical performance and slower ion flow.
  4. Premature capacity fade and shortened battery life.
  5. Compromised safety features within cells and packs.
  6. Higher manufacturing costs due to scrap, rework, and increased inspections.

With production volumes rising and tolerances tightening, controlling these risks is critical to maintaining reliability, profitability, and customer trust.

Aerosol & Cleanroom Monitoring

Protect clean environments where airborne particles threaten surface integrity and electrode uniformity.

  1. Continuous monitoring with IsoAir®Pro E & Plus systems for coating, drying, calendaring, slitting, and assembly.
  2. High sensitivity and TRH integration for complete environmental oversight.
  3. Early detection of contamination events to prevent downstream defects.

Cleanroom Certification & Compliance

Meet and maintain ISO 14644 cleanliness requirements with PMS aerosol instrumentation.

  1. Verify cleanroom performance and minimize downtime.
  2. Ensure compliance for audit readiness and operational excellence.

Proven Impact: Better Batteries Through Better Measurement

Across multiple battery production environments, PMS monitoring solutions have delivered:

  1. Improved yield through early detection of contaminants.
  2. Safer operations by preventing short circuits and thermal events.
  3. Higher product consistency with precision measurement across all steps.
  4. Reduced costs from fewer defects, less scrap, and more efficient cleanup processes.

Partner With the Industry Leader in Contamination Control

With decades of experience supporting high‑tech manufacturing industries, Particle Measuring Systems delivers:

  1. The widest portfolio of particle and molecular contamination monitoring solutions.
  2. Deep application expertise tailored to battery production challenges.
  3. Actionable data intelligence to optimize process control and drive continuous improvement.

From raw materials to finished cells, PMS helps ensure every battery meets the highest standards of safety, quality, and reliability.

high pressure diffuser

High Pressure Diffuser: HPD™

remote particle counter IsoAir Pro Plus from Particle Measuring Systems (PMS)

Remote Particle Counter: IsoAir® Pro

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